Top 5 Automation Systems for Packing, Shipping, & Logistics

At the end of every production process, the finished product has to be efficiently and functionally-packed and secured for shipping. However, the growing volume of smaller, more regular and frequent orders has challenged conventional means of storing, packing and shipping products, but it is also forcing companies to look at their logistics operations in ways they never considered necessary before.

For this reason, automation systems are now the future of industrial and logistics automation. Some processes have been completely automated. This has the advantage of saving labor, but automation systems are also used to save energy & materials as well as to enhance quality, accuracy and precision.

This same code of automation systems, to reduce labor time spent on manual entry in the planning process of the movement of procured and sold products in the supply chain, also known as logistics system, helps lower costs and impact the end result, all while reducing error and enhancing overall customer service. In this article, we are going to have an in depth look at five automation systems that provide the greatest impact on packaging, shipping, and logistics processes.

Strapping Machines 

Strapping Machines are the perfect way to secure goods, packages, or cartons for safe hauling: quickly, efficiently and with nominal use of materials. Essential for many types of logistics and fulfillment warehouses, strapping machines are suitable for all sorts of materials, shapes and sizes. Cardboard boxes which correspond to the European packaging standards are particularly well-suited to strapping.

The strapping machine functions by pulling and fastening a band of plastic and metal around the products, thereby keeping them immobile during transport. Depending on the needs of the logistics company, there are you semi-automatic or fully-automatic strapping machines which enable you to reliably and efficiently bundle your packages, boxes, parcels or other items, or have them secured for shipping – all with maximum availability.

Cubing & Dimensioning Systems 

Cubing and dimensioning systems have been central pieces of warehouse and logistics equipment for decades. They offer precise and real-time parcel size and weight data since they are equipped and integrated with software. This allows workers to store materials safely on racks, collect them on pallets, and then load them on trucks.

Many operators opt to use the new dimensioning and cubing technology systems and equipment because of their precision, dependability, and turn-key installation. Unlike the conventional cubing and dimensioning systems, these new automation systems are effective, convenient, cost effective and durable. Like mentioned above, the logistics company can integrate them with their business’s existing system (e.g. conveyor systems) and this helps reduce setup costs.

Automatic Box Cutter Machines

Automatic box cutter machine is a technology in the logistics process which automatically opens boxes on a conveyor system or other “pass through” environment. These automation systems was invented because of a gap in automation technology which exists in large warehouses and distribution centers. Looking at few advantages of using an automatic box cutter machines, you can see the how their function is highly valuable in a variety of high volume industries.

The speed and accuracy of this system aid in numerous key areas. These include repacking mixed cases, opening and processing returns, and more. Since the machines are programmable and are completely safe to products, there is less product waste and you save more labor time on being cautious with a box knife. Therefore, besides increasing the speed and accuracy of workflow, the automatic box cutter machine also reduces strain and likelihood of injury on the personnel. From modular to intelligent you’ll find automation systems that engage you and suit your needs.

Applicators & Labeling Systems

Automatic label applicators can rapidly apply pre-printed pressure sensitive labels to all sorts and sizes of products and packages. Each applicator and labeling system model is uniquely designed for addressing specific labeling requirements. Any of the automatic label applicator is matched with a labeling head and is capable of delivering repeatable label placement accuracy. These automation systems vastly improve the speed, accuracy and efficiency of your packaging line.

They help reduce labor costs, minimize operator fatigue and prevent label wastage. Applicator and labeling systems are generally cost effective, and simple to operate as well as maintain. They are widely used in the third-party logistics and shipping process in different industry segments such as cosmetics, fancy goods, gifts article, consumer products, agriculture, electronics and pharmaceuticals.

Conveyor Systems

Conveyor systems are available as part of the complete logistics system offering. They can transport goods vertically, horizontally, around corners, and also handle declines and inclines. However, market-leading automated conveyor systems range offer more than just optimal transportation. They join processes together, and help deliver and take away products – automatically, as well as on cue.

These automation systems can store products and packages until the next machine or person needs them, sort or merge the packages intelligently, and can facilitate several functions that add value to the order-fulfillment process, like packing and weighing. There are various types of conveyors including roller-type conveyors for cases, chain conveyors for heavy cargo, accumulation conveyors, and inclined belt conveyors. They are available in flexible designs to match and accommodate the features and installation requirements of customers’ loads.

Automation Technology: 3 Systems That Revolutionize Processing

When it comes to realizing greater efficiency and throughput, investing in automation technology is the best approach for various processing and manufacturing firms. Various types of distribution centers and warehousing businesses use technologically-guided procedures with a sole purpose of improving efficiency and reducing costs.


Automation is all about integrating new systems and technologies, installing applications, boosting labor resources, and utilizing online resources and programs to improve your business` operations. The automation systems below intended to profile three proven automation solutions for process and manufacturing operations.

Checkweighers

Checkweigher systems are solely designed to both record and actual shipping weight and make a comparison of the expected weight to the actual weight. This comparison is crucial in creating an accurate order picking which will help you avoid costly mistakes. Furthermore, checkweighers involve the checking and analysis of devices including metal detectors and sorting of machines to aid in accurate checking of other features on the pack.

Apart from being reliable and fast, dynamic checkweigher conveyor systems in particularly are highly efficient since they give accurate results within a short period by use of electromagnetic force restoration system. On the other hand, cubing systems are designed to determine both weight and dimensions of cartons and pallets being shipped for distribution. Instead of using tape measures and rulers, with this cubing system enables you to get accurate results by just placing your item onto a cubing device.

Sortation Systems

Sortation systems are designed to increase shipping efficiency and accuracy in the processing and manufacturing operations. Sortation systems are designed to meet the growing demands for increased efficiency, smaller order sizes, and frequent shipments. These demands are aimed at boosting efficiency in all your distribution operations. Sortation is perfect for separating products from a conveyor line to a shipping lane, packing stations, palletizing stations and any other sortation applications.

Sortation machines involve the use of versatile systems that have the capacity to sort a vast range of product weights, sizes to any a number of divert lanes. Furthermore, integrated sortation technology incorporates the use of proven and innovative sortation products with high technology including soft touch and dynamic discharge compensation. Integrated sortation systems will help you to effectively analyze every application so as to create sortation system solutions that perfectly suit each client`s operation.

Print & Apply Systems

Print and apply systems are essential in process and manufacturing solutions to maximize productivity. These automation systems offer you the ultimate modular label coding system that perfectly suit your product line. With the option of using specialized solutions and standard configurations, print and apply systems can be easily integrated to meet all your needs with minimum hassle.

Furthermore, you are provided with automated print and apply systems for packaging, manufacturing and supply chain system applications.A print and apply system allows for easy operation by offering clear monitoring, easy navigation and operation, minimum downtime, improved performance, increased print speed, and robust design supports. The ease in operation will help a great deal in increasing print-head life, lowering material wastage and increasing uptime in the long run.

Process and manufacturing operations require automation solutions so as to boost efficiency and productivity. Therefore, with the above three proven automation solutions, be sure to enjoy a fast, reliable, and efficient process and manufacturing operations in your firm or warehouse business.

Walz Cube: New Dimensioning & Cubing System from Walz Scale

Are you in the retail business or provide warehousing and distribution solutions? Perhaps you run an online store that ships purchases to customers on a daily basis? If your business is involved in shipping packages, you already know how astronomical shipping fees can be.

Shipping costs have long been solely calculated based on weight. However, with rising costs of fuel and other factors, charging by weight only has become unprofitable for mail and freight carriers since lightweight and low density packages tend to take up as much room in cargo carriers like ships, airplanes and trucks. So, freight companies have gone to using dimensioning systems to calculate and charge by dimensions rather than solely on weight or volume.

A dimensioning system (sometimes called a cubing system) uses a measuring process that measures the cubic space an object occupies. This method calculates the dimensional weight a package or object uses. This information is then used to calculate the cost of handling, storage and transporting of the object.

Features of Walz Cube 

Walz has brought new technology to customers searching for a dimensioning system to capture weight and dimensional data for the packages they ship. The Walz Cube is a new cubing and dimensioning system has changed the way businesses manage their shipping process by giving them the dimensional and weight data they need to ship via major carriers.

Below are a few of the exciting components and features the new Walz cubing system offers:

• Dimensional and weight software for PCs
• DHL and TNT Plug-in
• On Demand Plug-in Feature for the UPS, DHL, FedEx, and TNT Online systems
• Standard Data Transfer
• Affordability

A Revolutionary Dimensioning & Cubing

The revolutionary cubing system from Walz also boasts:

• Real-time data transfer
• PC client data transfer
• Constructed of 5 mm aluminum for long-lasting use
• Plug-in to third party transport booking systems online
• USB power supply that can be used on mobile cart as a mobile device

The Walz dimensioning system can also provide:

• Data management: The dimensioning system can measure dimensions, volume, weight and volume weight.
• Definable dim factors by the user
• Allows users to save their data as a .csv file
• Provides internal AUTO calibration for both volume and weight
• Provides users with counting pieces for totalization of the counting data

Seamless System Integration

Integration of standard data transfer into ERP or WMS has been an expensive challenge in the past, but the Walz cubing system has made it a standard feature.

The Walz Cube dimensioning system can also be used as a stand-alone system. Whether you choose to use it on a table or integrate it into a conveyor system. It’s your choice!

If shipping costs are a factor in your business, you can’t afford to be without a dimensioning system. Why not make sure that you have the best in the business?