3 Revolutionary Weighing Systems That Are Redefining Industry Standards

Technology is expanding in every industry, and high-volume weighing and measurement has not been left behind. There are three different types of technology focal to truck scales or industrial weighing systems that are helping to advance the overall efficiency and productivity of operators (i.e. mining companies, construction projects, farming applications, public works programs, etc.)

Over time, new developments are cutting out the bottlenecks that can arise in industry when trucks, equipment, products, etc. must be weighed both accurately and efficiently. In the past, this necessary step could result in a significant loss of both time and money. 

Recent advancements have caused many industrial trailblazers to reassess the way they do business; resulting in streamlined, efficient industrial, mining, and agricultural methods that improve safety and management. Below we profile three revolutionary weighing systems are redefining the industry standards.

On-Board Weighing Systems

The first technological advancement is defined as on-board weighing system. These scales are integrated directly on vehicles and equipment to provide seamless, highly efficient weighing methods. On-board weighing systems allow for an efficient use of time. Instead of bringing a product to a specified location for measurement, the truck is equipped with this technology can be taken to the products. Not only does this option save time, but it could prevent costly mistakes and verify accuracy onsite. 

For example, wheel loader scales allow one to use onboard weighing to optimize throughput and efficiency. Many loader scales work with multiple wheel loaders and are designed for simple operations. The operator interface has been programmed to give information in graphs for ease of interpretation of the data. While there are many different on-board weighing systems from various industry suppliers, many systems also provide multiple communication protocol options including mobile access. 

In-Motion Truck Scales

The next technological advancement is in the development of In-Motion Truck Scales. This method uses portable truck axle scales that enable users to drive over portable weighing pads at slow speeds. This method provides an 'in motion’ method that is easy to use and yet provides accurate weight measurement. 

Weigh in-motion scales have many practical applications, including roadside inspection stations. However, they can save time and money in many industrial applications as well.

This technology allows one to accurately weigh a vehicle quickly. By utilizing advanced sensors, these systems can measure the vertical force of a vehicle so that the accuracy is not altered by the rapidity of the measurement. 

Volumetric Load Scanning Technology

Finally, Volumetric Load Scanning Technology, while not an actual truck scale, has provided a revolutionary alternative by using laser scanning technology to scan truck beds or other contained spaces to generate 3D volume metrics that can be converted into weight metrics based on material density and other operator inputs.


This load volume scanner system can be executed rapidly and accurately. Because of the low cost of installation and maintenance costs, such as calibration and repairs, this method is gaining in popularity. The calculations are accurate for almost any application because the operator input allows one to customize the system readily for different scenarios.

The accessibility of the load scanner system, including mobile applications, makes it a good option for communicating and sharing information. Learn more about the industry's most advanced load scanner system by visiting WalzScale.com.

Industry Innovator Scales Back On Weighing Systems With New Load Scanner Technology

There is some welcoming news coming from truck scale innovator, Walz Scale. Truck operators that depend on truck scales and heavy duty weighing systems to determine load weight on a regular basis can leverage a revolutionary new technology for the measurement and management of truck loads.

This new technology comes in the form of a laser-generated, 3D volume scanning system otherwise known as the Walz Load Scanner.

For those who haven't heard about this innovative load scanner, it is perhaps the most efficient, non-contact technology that scans material truck loads as they go under the scanning unit. It uses laser technology and advanced patent pending algorithms to accurately calculate and display the volume of the truck load, which can then be converted into weight metrics with a few basic operator inputs.

Further, the Walz Load Scanner shows 3D imagery of scanned truck bed loads, enabling operators to pinpoint insufficient loading processes that may be hindering productivity. To learn more about the Walz Load Scanner, keep reading this article, or visit the official website of the load scanner system to get an inside look at how the system is revolutionizing payload management processes for many industries.

How The Walz Load Scanner Works

First and foremost, trucks are fitted with RFID (Radio-frequency Identification) tags which communicate with the overhead scanners to automate the process. Starting with an empty bed truck driving under the scanner system at speeds of less than 3.5 mph, the scanner calculates and gives the 'empty volume'.

Next, with a truck load of material, the truck again goes under the scanner to record the new volume. Using these two measurements you get the accurately scanned imagery of the load, in 3D, and the volume calculations. How about that for a hands-off system of managing material truck loads?

The video below shows a great example of the Walz Load Scanner in use:


The beauty of it all is that it doesn't have to be stationary or fixed in one place. There are portable trailer mounted scanners too, which you can tow and station on any temporary sites. Such information can be printed in form of tickets per individual trucks, or emailed and stored electronically for data management.

You can access data remotely and in real-time using the advanced software solutions in an easy-to-use interface. You should see some of the cool interfaces you can choose from, that will help you to easily manage your truck loads. You can use any device; from PCs, to touch screen mobile devices, to outdoor kiosk systems- even from inside the cabin of your truck.

The Next Step in Innovation

This technology can be applied in many other areas where such data is crucial for production management purposes. Think of a production plant that uses conveyor belts to transport material from one point to another. You can easily capture any inconsistencies that are common with automated conveyor belt operations and thus save your company of losses, both monetary and image-wise.

It is cheaper and more accurate than most other truck scales and weighing systems and doesn't require much maintenance. You will get consistent results for many years without having to calibrate or service it, as long as it is utilized correctly.

The Walz Load Scanner can also be very useful in excavation and mining sites that are located in some of the harshest conditions without failure of the systems or the laser scanner. You will no longer need to use expansive payload management systems such as truck scales and heavy-duty weighbridges, once you acquire and install the Walz Load Scanner. Think organized, simple, and efficient, because that's exactly what you will get.

Change the way you do business in the bulk material transportation industry today. Check out the Walz Load Scanner by visiting WalzScale.com.

The Technology Behind the Walz Load Scanner

The company that introduced one of the most advanced pieces of load scanner technology on the market is Walz Scale. This load scanner system is designed to provide monitoring and reporting of 3D generated images and data from scanned truck beds as they pass through the scanner.

The system uses the latest technology for load scanning and payload management, enabling real time tracking and management. Below we go into great detail about the technology, functionality, feature, and benefits of the load scanner system from Walz Scale.

Features of the Walz Load Scanner System

The volumetric load scanner from Walz comes with features designed for companies with fast throughput and high volume operations. They are able to monitor the load capacity of hauled materials by using an automated system that provides real time measurements of load capacities for in motion trucks.


The system first scans the empty trucks and then scans them when they are loaded and calculates the actual load capacity. The system uses modern technology to load imagery logs for every truck and to provide a multitude of reporting.

• Capability for In-motion load scanning
• Volumetric 3D imagery for truck beds for sufficient monitoring
• Simple setup of the software platform
• Capability to take and store high definition load images
• Low maintenance technology

Technology of the Load Scanner

Load scanners are able to provide high definition 3D load images in order to maximize productivity. The load images provide additional benefits such as monitor spillage, manage load position, monitor carry back, and material compaction analysis.

The systems include a 3D laser scanner, a PC or a laptop, and mounting hardware. The volumetric load scanners come with a user friendly load management software that provides users with real time data logs of the in motion trucks on transit.

 The load scanner can be also integrated with a RFID or a video vehicle recognition system. That provides further automation e tools that allow for un-manned operation and maximize the vehicle throughput to your operation.

The load management software developed by Walz Scale uses a software platform called Payload Pro. The load management software provides real time data and all the tools needed to manage your truck loads. The customized reporting capabilities are enable your system to meet your operation requirements.

The system will automatically generate load tickets that can be emailed, printed, or uploaded to a cloud account. The load tickets can include the following information.

• Load volume
• 3D load Image
• Gross vehicle weight
• Load net weight

Load scanners can come in portable systems and mobile configurations. These portable units are suitable for applications that require portability, such as road construction projects. Learn more about the Walz load scanner by visiting LoadScanner.com

Load Scanner Advantages for Payload Management

Compared with other load scanner systems, the load scanner designed by the company Walz Scale offers a very affordable solution payload management. Installing a load scanner is a cost effective way to manage your payload as it is relatively cheaper than the cost of weighbridges.

Other advantages of installing a volumetric load scanner for payload management are:

Accurate Load Volume Calculations

Unlike other systems used for payload management, the Walz load scanner provides very accurate load volume calculations that will minimize any uncertainties and variables in load variation, moisture content and compaction. The load scanner provides accurate load volume calculations without the use of old school methods or simple guessing.

Flexible and Durable

The Walz load scanners are built respecting the highest quality standards and they can withstand decades of use in production, mining, and construction operations. The Walz load scanners can be installed easily on any adequate haul road, access driving, or local scanning site

Reliable Functionality

The Walz load scanners provide reliable and dependable performance, even in extreme conditions and in the most remote environments. A load scanner could last for years with minimum maintenance and without the need of scheduled calibration and servicing.

Optimized Efficiency

A load scanner system could be easily installed on the site and become operational on the same day. Once in operation, the system can efficiently make calculations in just a few seconds and by using the advanced software solutions the data can be easily accessed.

Revolutionary Load Scanner Technology by Walz Scale

Having a reliable load scanner system is an important investment for business that need to calculate the load volumes within large trucks and equipment. Whether for mining or farming, acquiring the best load scanner that's dependable and accurate is key.

Once system that's revolutionized load scanning technology is the load scanner by Walz Scale. Offering the ideal solution for companies needing a cost-efficient alternative to a truck scale, Walz Scale's load scanner provides optimal accuracy for payload management.

How? Below we go into detail about what makes the load scanner system by Walz Scale so powerful.

Volumetric Load Calculations

Automation is king in today’s businesses in order to boost competitiveness. Volumetric load calculations allow managers to take note of the loaded products in their trucks. Being a new-age solution, this load scanner feature is designed for different businesses and industries that deal with loads and hauling like mining, waste transportation, construction, and many more.

Automatic Operation and Monitoring

One of automation’s benefits is enabling business owners and managers to monitor their trucks from the warehouse up to the time when they are in transit. The list of empty trucks is recorded on the system.

Once they are scanned loaded, the system will calculate the load’s weight and compare it with other trucks in the system. This record is kept while on the road until the truck arrives at its destination and emptied. Managers will know if the loaded items arrived on time or not.

Compatibility with Other System Components

A load scanner functions on its own, but maximizing its features for the business’ benefit is only possible by working with other components or electrical devices. Examples of these components are computers, 3D scanners, mounting hardware, and other programs that can be used for reporting. The scanner comes with these components to make reporting and documentation possible.

Real-time Data Reporting

As automation is important, real-time reporting also becomes a vital feature business owners will need in running their business. This will ensure that the truck’s load is acceptable before it starts to travel for delivery. Knowing if the truck is also emptied to its destination will put managers’ minds at ease because they know that the loads have been delivered.

3D Load Images

Trucks used for hauling should not only carry sufficient loads for delivery. They should also make sure that the items loaded inside the trucks are stacked properly to prevent spillage, particularly for containers with liquid components. Furthermore, appropriate stacking will also keep fragile components from falling off and damaging parts while in transit.

The load scanner will not only scan and calculate the load weight, but will also show 3D images of loads stacked inside the truck. This gives managers an idea whether loads are placed properly before the vehicle runs. They can change their positions and then dispatch the trucks once everything is ready.

Customizable Reporting Solution

Businesses working with large loads have different needs. The scanner’s system lets managers and owners customize reports according to what they want to see. Select report details and graphical images to prepare them for printing.

Portability Features

Programs working with scanners have their own mobile versions, making it possible for managers to monitor truck loads wherever they are outside the office. Load scanners should have these features to promote advantages for your business.

You will find different solutions that will work for your business and customize report deliver according to what you need. Make these solutions as investments to bring your business to success. To learn more about this particular load scanner and other payload management solutions, visit WalzScale.com.