3 Sources of Industrial Loader Scales & On-board Weighing Systems

Wheel loaders have become a boon to transporting heavy-duty loads in many industrial applications. From farmers to miners, wheel loaders have become such a staple that weighing systems are installed directly on these machines. These on-board weighing systems enable users to calculate the weight of these loads while the loader is in motion.

Although the use of loader scales is relatively straightforward, it is best to know exactly what to look for in such on-board weighing equipment. To help narrow down your search to providers of premium loader scales and quality weighing equipment, below we profile the three best manufacturers in the industry.

1. Walz Scale 

Walz Scale is a highly recommended and critically acclaimed producer of loader scales and other onboard weighing systems to fit particular needs. The primary principles that define Walz Scale among other sources is the unbeatable accuracy, pricing, ongoing support, and exceptional products the company offers. With expertise in on-board weighing systems for many industrial applications, Walz Scale offers a wide spectrum of options when it comes to loader scales. Learn more at WalzScale.com

2. VEI Group 

Just like Walz Scale, this manufacturer and distributor doesn't just produce load scales but dabble in the production of other weighing machinery. VEI Group has a wide range of weighing devices from light weigh pads to the loader scales themselves. Learn more at VEIgroup.com.

3. Load Masters

Load Masters, as their name plainly suggests, is another high-caliber producer of load scales and weigh equipment and they also assure high quality, but paired with low affordable prices to boot. See more information about Load Masters at EZscaleUS.com.

Some other load scale suppliers that you can visit include: Loup Electronics, Loadrite Scales, and a long list of other high quality producers loader scales for various industrial applications.

Last Word on Load Scales

In summary, the need for properly calibrated on-board weighing equipment doesn't have to be explained. No successful business would run without appropriate and authoritatively accurate machinery for measurement, and thankfully no successful business will have to. For any of your industrial loader scales and on-board weighing system needs, visit the aforementioned sites, especially WalzScale.com for dependable and accurate products.

Portable Axle Scales: 3 Advancements in Technology & Design

The use of portable axle scales has accelerated significantly in the recent decade. This is primarily because portable axle scales are more convenient, affordable, and versatile compared to more conventional truck scales, such as steel-deck weighbridge scales.

Portable axle scales are also known to be more efficient and accurate. This is a result of advancements in portable weighing technology that have made axle scales and wheel weigher systems advantageous for many different users.

Since these weighing systems were introduced, there have been revolutionary advancements in their technology and design. These advancements have in turn made portable axle scales more functional and efficient for different applications. As a result, more companies prefer to use these types of portable trucks scales to weigh trucks and their loads.

Stronger Components

One of these advancements in portable axle scales technology and design include being made using stronger components. This is an important aspect that gives these modern weighing systems a big advantage. Majority of these systems are being made using stainless steel which is known to be one of the strongest metals. The steel being stainless and strong means that the systems can withstand harsh elements of years of use.

The importance of this is that portable axle scale systems are usually used in places with harsh conditions which can easily cause damages if the systems are made using weak components. But the stainless steel ensures these systems do not get damaged easily and therefore they can be used for years without getting damaged. Besides providing optimum efficiency, the stainless steel reduces the repair and replacement costs which would have otherwise been caused by having relatively weak components.

Low Profile Design

Another revolutionary advancement on these axle scales which are portable is being made in a low profile design. This means that the people using these elements do not have to dig small trenches to construct the scales. Good examples are those from Walz scale which come with low profiles therefore allowing them to be used by setting them on the appropriate place.

This increases convenience in their use since there is no restriction that they can only be used in a place where it is possible to dig small trenches. The fact that there is no digging also reduces the time and effort that is used to set these scales.

In-Motion Weighing Capabilities

These portable truck scale systems also have the ability to perform in-motion weighing. This means that the vehicle being weighed by this scale does not have to be static for the measurements to be made. Instead, they are made in a way that users can gather accurate weight readings even while the vehicle is passing over the scale at low speed of 3-5 MPG.

In-motion weighing with portable axle scales also increases the convenience of using these scales and also saves on time. Furthermore, taking the weight readings while the vehicle is in motion captures all the aspects of the weighing process and as a result the recordings are more comprehensive.

Portable axle scales and truck scales from Ag Weigh and Walz Scale come with a convenient carry case for optimal mobility.

All the revolution advancements on these systems are meant to make sure users are able to use the systems in a more interactive manner. These improvements make the scales easier to use while at the same time providing more accurate results. The improvements have been put in place gradually but currently almost all the companies that make these scales ensure their scales have all the modern qualities.

However, it is always advisable to check for these qualities while deciding on which portable scale to use. Therefore, technology advancement and innovations have resulted to helpful revolutionary advancements in portable axle scale technology and design which have in turn resulted to the scales being better.

An Inside Look at Wheel Loader Scales from Walz Scale

When it comes to fully-functional, dependable wheel loader scales, Walz Scale is an industry leader in various types of industrial weighing systems for a wide range of large hauling vehicles and earth moving equipment. Walz Scale's wheel loader scales use on-board weighing technology. These advanced systems are installed right on the wheel loader and digital readout displays are integrated in the cab so operators can see the load weight in real-time and while in motion.

On-board loader scales ensure the ultimate in accuracy and convenience without any need for frequent calibration. These wheel loader scales from Walz Scale have proved to be an ultimate tool to boost the overall efficiency of the entire payload management process. Walz Scale offers wide range of loader scales that have been designed to work on-board any type of wheel loader used worldwide. Once installed, these weighing systems can efficiently and seamlessly provide you accurate weight measurements of the vehicle load.

Some of the features offered by these loader scales include:

• Simple operation
• Works with all wheel-loaders
• Precise results
• Graphical operator interface
• Robust scale design
• This scale is field installable
• Low maintenance requirements
• In-motion weighing
• Multiple communication protocol options
• Field serviceable
• Field installable

Walz Scale offers three types of on-board wheel loader scales to its customers, each with its own specifications and levels of capacity. No matter which of the model you choose, an on-board loader scale is going to boost throughput with timely and accurate load weight measurements. Let’s have a close look at each of these three scales.

WK50 Wheel Loader Scale

The WK50 scale is the ultimate in efficient payload management. These on-board loader scales are built on rock solid foundation, and bring many advanced functions and features to today’s operators. You can also add a ticket printer (optional) to loader terminal. The company’s integral printer has been designed to provide continuous operation in tough conditions.

WK50S Wheel Loader Scale

The WK50S loader scale delivers highly precise data collection. You can use these on-board loader scales to maximize throughput and efficiency. Simply add a ticket printer (optional) to WK50S weighing terminal. This printer offers 24/7operation in tough environmental conditions.

WK50XS Wheel Loader Scale

The WK50XS wheel loader scale provides you accurate and reliable weights at the most affordable price. Its reliability and durability is due to company’s accurate and reliable sensor technology. These on-board weighing systems allow users to interchange up to five different attachments.

The WK50XS scale is best for all those who want to track production data and maximizes truck loading time. The integral weighing system allows for field installation and also provides accurate weights. This scale system offers all necessary tools to operators to perform operations accurately and efficiently. Unlike other scales, the housing of these loader scales is designed to relentlessly work continuously in the toughest environment.

You can easily use the running total function to manage production. You can manage production by day, shift, week or month. It comes in the form of kit with all necessary components required to easily install the system.

Like all on-board truck weighing systems, the installation of WK50XS is simple and easy. In fact, customer can easily install their own scale system if they choose. The beauty of this on-board scales system is that it comes with a backing of largest service force. Installation, calibration and onsite service support is available through their network of service offices.

Walz Scale also offers certified test weights for accurate scale calibrations and verifications. Their ability to bring these certified weights straight to your site, ensures you’re using the systems that are proven accurate.

3 Trusted Names in Sorting Machines & Sortation System Technology

Over the last few years, running a large business successfully has become increasingly difficult due to the increased competition, rising labor costs and the growing demand for more accurate and responsive operations. As result many manufacturing and warehousing operations have embraced unique forms of automation technology to become more cost-efficient.

This has inspired companies to integrated automated sortation systems and technology to help improve throughput capacity, productivity, efficiency, accountability, and accuracy while also ensuring a cost-effective flow of good to the consumers.

If you are looking to automate your business operations, the following companies are the leading manufacturers and producers of sortation systems and sorting technology that you should consider.

Cornerstone Automation Systems (CASI) - Custom Sortation Systems

Cornerstone Automation Systems (or CASI) is a USA based company that offers tailor-made solutions to meet its clients unique business needs with an aim of providing real returns. The company offers businesses with an extensive range of solutions that range from warehouse software and controls to the state of the art dispensers and sortation systems and 24V DC conveyor. CASI sortation systems are designed with a plug and play modular design, which enables easy redeployment reducing implementation time and hiccups at the site.

The CASI systems are built for large cases, mailers, parcels and item level sortation applications with various automation needs that include zone routing, carrier sort, reject systems and sort-to-order among others. You invest in CASI's sorting machines and sortation systems at WalzEQ.com, a national supplier of CASI in the U.S.

The sortation solutions by Cornerstone Automation Systems are highly configured to meet the client requirements and come tied together with a conveyor, controls, and software. The sortation solutions by CASI include pop up sortation, overhead sorters, and pushers and diverts, high-speed sort, item sorters and merge conveyor.

Learn more about the sortation systems offered by CASI, a leading manufacturer in the industry.

Dematic - Innovative Sortation Solutions

Dematic is a highly innovative global leader offering a wide range of logistics and material handling solutions to businesses with an aim of improving quality and efficiency in order to gain a competitive edge. The company is largely celebrated for developing sortation systems with standardized controls and software for the leading parcel freight companies, retailers, and distributors that optimize operations.

The Dematic sortation solutions are designed to handle an extensive range of products with high throughput capability. The sortation solutions by Dematic include circular sorters, linear sorters, hanging garment sorter, pouch sortation and divert systems.

Visit the official site of Dematic to learn more about their sorting systems.

Beumer Group - Intralogistics Sorting Systems

Beumer Group is a highly successful manufacturer of intralogistics solutions in the line of loading, conveying, packaging, palletizing, sorting, loading and distribution technology. The company together with the India’s Enexco Teknologies employs over 4,000 professionals with an aim of providing solutions for long-term success. The company over the years has been able to design sortation equipment and software that are critical components in today’s highly sophisticated and competitive market.

The sortation solutions by Beumer Group helps to improve throughput, efficiency, and productivity in wide business applications that include postal and courier, clothing and footwear, food market industry, mail order companies and newspaper distribution companies.

The company can also design and manufacture sortation and automation systems for industries with extreme variation in product types, frictional behavior and shapes such as the baggage handling solutions for freight centers and airports. The popular sortation solutions by Beumer include the belt tray sorter and the crisplant LS–4000CB cross-belt sorter. The belt sorter helps sort items efficiently and gently irrespective of shape, size or surface characteristics of the items.

See the official site of Beumer Group for more info.

Industry Advancements With In-motion Weigh Scale Technology

In-motion weigh scales are devices that are designed to measure the full weight of a vehicle as it moves through the measuring site (or in most cases, passed over the scale.) This advanced kind of weigh scale system does not require vehicles to come to a complete stop. Most in-motion scales only require the vehicle to slowly pass over the unit to make accurate weight calculations.

This technology is very useful because it allows vehicles to keep moving, helping operations increase throughout in their weighing processes. As a result, in-motion weighing technology is being integrated on many different applications, spanning from portable truck scales (or weigh pads) to in-motion rail scales on train track.

The Technology Behind In-motion Weigh Scales

The technology that is applied to these devices is high-end technology. Its sensors, primarily made of quartz crystals and placed on ground level, sense only the normal force that acts on the sensors (i.e. the force perpendicular to the ground, vertical force). Thus, the speed and the friction are not measured, leaving space only for the vehicles weight.

The quarts apply some electric charge that is proportional to the vehicle’s weight force. Through the use of physics, scientists have managed to form a formula to calculate the weight using that technology. But weighing in motion (WIM) devices are not all made of the same technology. There are several kind of WIM units.

• Laser system WIM devices - They basically measure the displacement of the rail as the vehicle moves through it. Through some calculations they manage to calculate the weight.
• Load cell system WIM units - They calculate the weight of the vehicle by measuring the constriction of the strain in the load rather than the rails.
• Fiber optical measuring WIM devices - These systems measure the change of light ray illumination that is primarily produced by bending.

Applications of In-motion Weighing Scales

Below are a few of the most common applications of in-motion weighing scales:

1. This technology can also measure train’s weight. Otherwise known as in-motion rail scales, these simple systems are deployable within 30 minutes and requires no maintenance. The revolutionary and enhanced algorithms that are encompassed in the WIM’s software allow for a very accurate measurement. In-motion rail scale systems allows for a very quickly and accurate measurement of rail assets.



2. Additionally, this technology is very useful in highways. This technology allows the measurement of vehicle’s weight that pass through a certain place without stopping the traffic. The device will detect the vehicles that have broken the regulations and will automatically notify the officers in charge of the vehicle’s location. Then, the officer will take care of the problem.

3. Another use of this technology is in-motion on-board scales. There are thousands of loaded trucks that send and receive supplies daily. All of them must be measured, a process that takes time. But, thanks to the innovative WIM on board scale technology, it now takes much shorter time.

These devices are implemented within the truck, conveyor belt, or any other kind of equipment, and the sensors wirelessly inform the software about the weight of the products. This saves time and money as well. Most of these on-board scale products are cost efficient. Their price ranges from several hundred to a few thousand dollars.

4. Lastly, this technology is getting implemented in airports as well. While the plane moves through the sensors, they measure the weight and compare it to the pilot’s log in order to make sure that there is enough fuel to reach the destination. This saves lots of time.

The Technology Behind the Walz Load Scanner

The company that introduced one of the most advanced pieces of load scanner technology on the market is Walz Scale. This load scanner system is designed to provide monitoring and reporting of 3D generated images and data from scanned truck beds as they pass through the scanner.

The system uses the latest technology for load scanning and payload management, enabling real time tracking and management. Below we go into great detail about the technology, functionality, feature, and benefits of the load scanner system from Walz Scale.

Features of the Walz Load Scanner System

The volumetric load scanner from Walz comes with features designed for companies with fast throughput and high volume operations. They are able to monitor the load capacity of hauled materials by using an automated system that provides real time measurements of load capacities for in motion trucks.


The system first scans the empty trucks and then scans them when they are loaded and calculates the actual load capacity. The system uses modern technology to load imagery logs for every truck and to provide a multitude of reporting.

• Capability for In-motion load scanning
• Volumetric 3D imagery for truck beds for sufficient monitoring
• Simple setup of the software platform
• Capability to take and store high definition load images
• Low maintenance technology

Technology of the Load Scanner

Load scanners are able to provide high definition 3D load images in order to maximize productivity. The load images provide additional benefits such as monitor spillage, manage load position, monitor carry back, and material compaction analysis.

The systems include a 3D laser scanner, a PC or a laptop, and mounting hardware. The volumetric load scanners come with a user friendly load management software that provides users with real time data logs of the in motion trucks on transit.

 The load scanner can be also integrated with a RFID or a video vehicle recognition system. That provides further automation e tools that allow for un-manned operation and maximize the vehicle throughput to your operation.

The load management software developed by Walz Scale uses a software platform called Payload Pro. The load management software provides real time data and all the tools needed to manage your truck loads. The customized reporting capabilities are enable your system to meet your operation requirements.

The system will automatically generate load tickets that can be emailed, printed, or uploaded to a cloud account. The load tickets can include the following information.

• Load volume
• 3D load Image
• Gross vehicle weight
• Load net weight

Load scanners can come in portable systems and mobile configurations. These portable units are suitable for applications that require portability, such as road construction projects. Learn more about the Walz load scanner by visiting LoadScanner.com

Load Scanner Advantages for Payload Management

Compared with other load scanner systems, the load scanner designed by the company Walz Scale offers a very affordable solution payload management. Installing a load scanner is a cost effective way to manage your payload as it is relatively cheaper than the cost of weighbridges.

Other advantages of installing a volumetric load scanner for payload management are:

Accurate Load Volume Calculations

Unlike other systems used for payload management, the Walz load scanner provides very accurate load volume calculations that will minimize any uncertainties and variables in load variation, moisture content and compaction. The load scanner provides accurate load volume calculations without the use of old school methods or simple guessing.

Flexible and Durable

The Walz load scanners are built respecting the highest quality standards and they can withstand decades of use in production, mining, and construction operations. The Walz load scanners can be installed easily on any adequate haul road, access driving, or local scanning site

Reliable Functionality

The Walz load scanners provide reliable and dependable performance, even in extreme conditions and in the most remote environments. A load scanner could last for years with minimum maintenance and without the need of scheduled calibration and servicing.

Optimized Efficiency

A load scanner system could be easily installed on the site and become operational on the same day. Once in operation, the system can efficiently make calculations in just a few seconds and by using the advanced software solutions the data can be easily accessed.